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Ford Mondeo Service and Repair Manual

Ford Mondeo Service and Repair Manual

Description

Models covered
All Ford Mondeo models with four-cylinder petrol engines,
including special/limited editions
1597 cc, 1796 cc and 1988 cc
Does not cover Diesel or V6 engines, or four-wheel-drive models

Content
LIVING WITH YOUR FORD MONDEO
Introduction Page 04
Safety First! Page 05
General dimensions and weights Page 06
MOT Test Checks
Checks carried out from the drivers seat Page 07
Checks carried out with the vehicle on the ground Page 08
Checks carried out with the vehicle raised Page 09
Checks carried out on your vehicles exhaust emission system Page 010
Roadside Repairs
Jacking, towing and wheel changing Page 011
Booster battery (jump) starting Page 012
Identifying leaks Page 013
Conversion factors Page 014
Routine Maintenance
Routine maintenance and servicing Page 11
Lubricants, fluids and capacities Page 12
Maintenance schedule Page 13
Weekly checks Page 16
Every 10 000 miles or 12 months Page 111
Every 20 000 miles or 2 years Page 120
Every 30 000 miles or 3 years Page 122
Every 60 000 miles Page 126
Every 3 years Page 126
REPAIRS & OVERHAUL
Engine and Associated Systems
In-car engine repair procedures Page 2A1
Engine removal and general engine overhaul procedures Page 2B1
Cooling, heating and air conditioning systems Page 31
Fuel and exhaust systems Page 41
Engine electrical systems Page 51
Emissions control systems Page 61
Transmission
Manual transmission Page 7A1
Automatic transmission Page 7B1
Clutch and driveshafts Page 81
Brakes
Braking system Page 91
Suspension
Suspension and steering systems Page 101
Body Equipment
Bodywork and fittings Page 111
Electrical
Body electrical systems Page 121
Wiring Diagrams Page 1224
REFERENCE
Contents
Tools and Working Facilities Page REF 1
General Repair Procedures Page REF 4
Buying spare parts and vehicle identification numbers Page REF 5
Fault Finding Page REF 6
Glossary of Technical Terms Page REF13
Index Page REF17