2005 Jeep Wrangler TJ Service Shop Workshop Manual
Description
2005 Jeep Wrangler TJ Original Service Manual in PDF format
PDF format suitable for all Windows , Linux and Mac operating systems
Bookmarked and Searcable PDF
Body, Chassis & Electrical
Wiring diagrams
Most Complete Workshop Manual Available
Numerous Illustrations & Diagrams
Technical Diagnostic Procedures
Disassembly & Installation Procedures
Written by the Manufacturer
Used by the Dealership Mechanics
You can print the specific pages you need to accomplish the repairs required or print the whole manual.
The following Vechcle series are covered in this manual:
X
Sport/Unlimited
Sahara
Rubicon
The following Lines are covered in this manual:
4x4 LHD (Left Hand Drive)
4x4 RHD (Right Hand Drive)
The following Engines are covered in this manual:
2.4 L 4 cyl DOHC Gasoline
4.0 L 6 cyl Gasoline
The following TRANSMISSIONS are covered in this manual:
MANUAL TRANSMISSION - NSG370
AUTOMATIC TRANSMISSION - 42RLE
TRANSFER CASE - NV231
TRANSFER CASE - NV241
SOME ABOUT THIS MANUAL :
The information contained in this service manual has been prepared for the professional automotive technician
involved in daily repair operations.
Information in this manual is divided into groups. These groups contain : general information, diagnosis,
testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and components.
To assist in locating a group title page, use the Group Tab Locator on the following page. The solid bar
after the group title is aligned to a solid tab on the first page of each group. The first page of the group has
a contents section that lists major topics within the group. If you are not sure which Group contains the information
you need, look up the Component/System in the alphabetical index located in the rear of this manual .
Tightening torques are provided as a specific value throughout this manual. This value represents the
midpoint of the acceptable engineering torque range for a given fastener application. These torque values are
intended for use in service assembly and installation procedures using the correct OEM fasteners. When
replacing fasteners, always use the same type (part number) fastener as removed.
CONTENTS :
0 Lubrication & Maintenance
2 Suspension
3 Differential & Driveline
5 Brakes
7 Cooling
8A Audio & Video
8B Chime/Buzzer
8E Electronic Control Modules
8F Engine Systems
8G Heated Systems
8H Horn
8I Ignition Control
8J Instrument Cluster
8L Lamps
8M Message Systems
8N Power Systems
8O Restraints
8P Speed Control
8Q Vehicle Theft Security
8R Wipers/Washers
8W Wiring
9 Engine
11 Exhaust System
13 Frame & Bumpers
14 Fuel System
19 Steering
21 Transmission/Transaxle
22 Tires/Wheels
23 Body
24 Heating & Air Conditioning
25 Emissions Control Systems
Component and System Index