Description

2002-2007 MAZDA 2 DY Factory Service Manual




Engines covered;
1.25L MZI
1.4L MZI
1.6L MZI
1.4L Ford 1.4 TDCi/MZ-CDTi Diesel



This is a very comprehensive and structured factory service manual for 2002-2007 MAZDA 2. More than 2000++ pages. This manual has been written in a format that is designed to meet the needs of Mazda technicians worldwide. You will never be disappointed with the content of this workshop manual.



CONTENTS



1: General Information

Service Information

General Information

100-00

Identification Codes

100-01

Jacking and Lifting

100-02

2: Chassis

Suspension

Suspension System - General Information

204-00

Front Suspension

204-01

Rear Suspension

204-02

Wheels and Tires

204-04

Driveline

Front Drive Halfshafts

205-04

Brake System

Brake System - General Information

206-00

Drum Brake

206-02

Front Disc Brake

206-03

Parking Brake and Actuation

206-05

Hydraulic Brake Actuation

206-06

Power Brake Actuation

206-07

Anti-Lock Control

206-09A

Anti-Lock Control - Traction Control

206-09B

Anti-Lock Control - Stability Assist

206-09C

Steering System

Steering System - General Information

211-00

Power Steering

211-02

Steering Linkage

211-03

Steering Column

211-04

Steering Column Switches

211-05

3: Powertrain

Engine

Engine System - General Information

303-00

Engine - 1.25L/1.4L/1.6L

303-01A

Engine - 1.4L Diesel

303-01B

Engine Cooling - 1.25L/1.4L/1.6L

303-03A

Engine Cooling - 1.4L Diesel

303-03B

Fuel Charging and Controls - 1.25L/1.4L/1.6L

303-04A

Fuel Charging and Controls - 1.4L Diesel

303-04B

Fuel Charging and Controls - Turbocharger - 1.4L Diesel

303-04C

Accessory Drive

303-05

Starting System

303-06

Engine Ignition

303-07A

Glow Plug System

303-07B

Engine Emission Control - 1.25L/1.4L/1.6L

303-08A

Engine Emission Control - 1.4L Diesel

303-08B

Intake Air Distribution and Filtering

303-12

Evaporative Emissions

303-13

Electronic Engine Controls

303-14

Manual Transmission/Transaxle, Clutch and Transfer Case

Manual Transmission / Transaxle and Clutch - General Information

308-00

Clutch

308-01

Clutch Controls

308-02

Manual Transmission / Transaxle

308-03

Manual Transmission / Transaxle External Controls

308-06

Manual Transmission / Transaxle Automated Gearshift System

308-11

Exhaust System

Exhaust System

309-00

Fuel System

Fuel System - General Information

310-00

Fuel Tank and Lines

310-01

Acceleration Control - 1.25L/1.4L/1.6L

310-02

4: Electrical

Climate Control System

Climate Control System - General Information

412-00

Air Distribution and Filtering

412-01

Heating and Ventilation

412-02A

Auxiliary Heating

412-02B

Air Conditioning

412-03

Control Components

412-04

Instrumentation and Warning Systems

Instrument Cluster and Panel Illumination

413-00

Instrument Cluster

413-01

Horn

413-06

Clock

413-07

Battery and Charging System

Charging System - General Information

414-00

Battery, Mounting and Cables

414-01

Generator and Regulator

414-02

Entertainment Systems

Entertainment System - General Information

415-00

Audio Unit

415-01

Antenna

415-02

Lighting

Exterior Lighting

417-01

Interior Lighting

417-02

Daytime Running Lamps (DRL)

417-04

Electrical Distribution

Module Communications Network

418-00

Module Configuration

418-01

Electronic Feature Group

Anti-Theft - Active

419-01A

Anti-Theft - Passive

419-01B

5: Body and Paint

Body and Paint

Front End Body Panels

501-02

Body Closures

501-03

Interior Trim and Ornamentation

501-05

Rear View Mirrors

501-09

Seating

501-10

Glass, Frames and Mechanisms

501-11

Instrument Panel and Console

501-12

Handles, Locks, Latches and Entry Systems

501-14

Wipers and Washers

501-16

Bumpers

501-19

Safety Belt System

501-20A

Supplemental Restraint System

501-20B

Body Repairs - Corrosion Protection

501-25A

Body Repairs - Plastic Repairs

501-25B

Body Repairs - Water Leaks

501-25C

Body Repairs - Wind Noise

501-25D

Body Repairs - Paintless Dent Removal

501-25E

Body Repairs - Noise, Vibration and Harshness

501-25F

Body Repairs - Vehicle Specific Information and Tolerance Checks

501-26

Front End Sheet Metal Repairs

501-27

Roof Sheet Metal Repairs

501-28

Side Panel Sheet Metal Repairs

501-29

Rear End Sheet Metal Repairs

501-30

Frame and Mounting

Uni-Body, Subframe and Mounting System

502-00



PLEASE ALSO NOTE THAT YOU WILL ONLY RECEIVE A CD CONTAINING ALL THE ABOVE ITEMS IN HTML FORMAT (YOU JUST NEED TO HAVE INTERNET BROWSER, NO NEED FOR INTERNET CONNECTION)

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