2010 ARCTIC CAT DVX 300 ATV / 2010 ARCTIC CAT 300 UTILITY - OFFICIAL FACTORY SERVICE / REPAIR / MAINTENANCE MANUAL - DOWNLOAD !!

2010 ARCTIC CAT DVX 300 / 2010 ARCTIC CAT 300 UTILITY - OFFICIAL FACTORY SERVICE / REPAIR / MAINTENANCE MANUAL - DOWNLOAD !!
A MUST FOR EVERY 2010 ARCTIC CAT DVX 300 ATV / 2010 ARCTIC CAT 300 UTILITY ATV OWNER !!
SERVICE MANUAL COVERS:
=================
Foreword
1. General Information/Specifications
2. Periodic Maintenance/Tune-Up
3. Engine/Transmission
4. Fuel/Lubrication/Cooling
5. Electrical System
6. Drive System
7. Suspension
8. Steering/Frame
9. Controls/Indicators
SECTION 1 - GENERAL INFORMATION
TABLE OF
CONTENTS
General Specifications (DVX).................................. 1-2
General Specifications (Utility) ................................ 1-2
Torque Specifications .............................................. 1-3
Torque Conversions (ft-lb/N-m) ............................... 1-4
Tightening Torque (General Bolts) .......................... 1-4
Break-In Procedure ................................................. 1-4
Gasoline - Oil - Lubricant ........................................ 1-4
Genuine Parts ......................................................... 1-5
Preparation For Storage.......................................... 1-5
Preparation After Storage........................................ 1-6
SECTION 2 -
PERIODIC MAINTENANCE/TUNE-UP
TABLE OF
CONTENTS
Periodic Maintenance Chart.................................... 2-2
Periodic Maintenance.............................................. 2-3
Lubrication Points.................................................... 2-3
Air Filter................................................................... 2-3
Valve/Tappet Clearance .......................................... 2-4
Testing Engine Compression .................................. 2-4
Spark Plug............................................................... 2-5
Muffler/Spark Arrester ............................................. 2-5
Engine Oil - Filter .................................................... 2-6
Rear Drive Lubricant (Utility) ................................... 2-6
Transmission Lubricant ........................................... 2-7
Drive Chain (DVX)................................................... 2-7
Driveshaft/Coupling (Utility)..................................... 2-8
Nuts/Bolts/Cap Screws............................................ 2-8
Headlight/Taillight-Brakelight ................................... 2-9
Shift Lever ............................................................... 2-9
Hydraulic Brake Systems ...................................... 2-10
Auxiliary/Rear Hydraulic Brake.............................. 2-12
Burnishing Brake Pads.......................................... 2-14
Checking/Replacing V-Belt.................................... 2-14
SECTION 3 - ENGINE/TRANSMISSION
TABLE OF
CONTENTS
Engine/Transmission ............................................... 3-2
Specifications .......................................................... 3-2
Table of Contents .................................................... 3-3
Troubleshooting..................................................... 3-43
SECTION 4 -
FUEL/LUBRICATION/COOLING
TABLE OF
CONTENTS
Carburetor Specifications........................................ 4-2
Carburetor ............................................................... 4-2
Throttle Cable Free-Play ......................................... 4-6
Engine RPM (Idle)................................................... 4-7
Gas Tank ................................................................. 4-7
Gas Tank Valve ....................................................... 4-7
Gas/Vent Hoses ..................................................... 4-8
Oil Flow Chart ......................................................... 4-8
Oil Pump ................................................................. 4-8
Liquid Cooling System ............................................ 4-9
Radiator................................................................... 4-9
Hoses/Thermostat................................................. 4-10
Fan ........................................................................ 4-10
Water Pump .......................................................... 4-10
Troubleshooting..................................................... 4-12
SECTION 5 -
ELECTRICAL SYSTEM
TABLE OF
CONTENTS
Electrical System..................................................... 5-2
Specifications .......................................................... 5-2
RPM Limiter ............................................................ 5-2
Testing Electrical Components................................ 5-2
Electrical Connections............................................. 5-2
Switches.................................................................. 5-2
Battery..................................................................... 5-3
Brakelight Switch (Auxiliary).................................... 5-4
Brakelight Switch (Handlebar Control) .................... 5-4
Coolant Temperature and Cooling Fan Switches .... 5-4
Fan Motor ................................................................ 5-5
Fuse Block............................................................... 5-5
Fuses ...................................................................... 5-6
Ignition Coil ............................................................. 5-6
Indicator Lights (DVX) ............................................. 5-7
LCD Gauge Assembly............................................. 5-7
Ignition Switch ......................................................... 5-8
Handlebar Control Switches.................................... 5-8
Magneto Coils ......................................................... 5-9
Starter Motor ......................................................... 5-10
Starter Relay ......................................................... 5-10
CDI Unit................................................................. 5-10
Regulator/Rectifier ................................................ 5-11
Start-in-Gear Relay ............................................... 5-11
Headlights ............................................................. 5-12
Taillight - Brakelight ............................................... 5-12
Ignition Timing....................................................... 5-12
Troubleshooting..................................................... 5-13
SECTION 6 - DRIVE SYSTEM
TABLE OF
CONTENTS
Drive System........................................................... 6-2
Rear Drive Assembly Schematics ........................... 6-2
Rear Drive Axle (DVX)............................................. 6-2
Rear Drive Axle (Utility) ........................................... 6-6
Troubleshooting Drive System............................... 6-11
Troubleshooting Brake System.............................. 6-11
SECTION 7 - SUSPENSION
TABLE OF
CONTENTS
Suspension ............................................................. 7-2
Front and Rear Suspension Assembly
Schematics .......................................................... 7-2
Front Shock Absorbers............................................ 7-2
Rear Shock Absorber .............................................. 7-3
Swing Arm............................................................... 7-4
Front A-Arms........................................................... 7-7
Wheels and Tires .................................................. 7-10
Troubleshooting..................................................... 7-11
SECTION 8 - STEERING/FRAME
TABLE OF
CONTENTS
Steering/Frame........................................................ 8-2
Steering Post/Tie Rods ........................................... 8-2
Measuring/Adjusting Toe-In/Toe-Out ....................... 8-4
Body ........................................................................ 8-4
Steering Post Cover/Instrument Pod ....................... 8-7
Troubleshooting....................................................... 8-9
SECTION 9 - CONTROLS/INDICATORS
TABLE OF
CONTENTS
Front Brake Lever/Master Cylinder Assembly ......... 9-2
Auxiliary Brake Pedal/Master Cylinder Assembly.... 9-3
Throttle Control ....................................................... 9-4
SAMPLE TEXT / PAGE FROM THE MANUAL:
===========================
Liquid Cooling System
When filling the cooling system, use pre-mixed Arctic
Cat Antifreeze. While the cooling system is being
filled, air pockets may develop; therefore, run the
engine for five minutes after the initial fill, shut the
engine off, and fill the coolant overflow tank under the
seat to the FULL line.
KM136A
Radiator
REMOVING
1. Drain the coolant at the engine.
KM314A
2. On the Utility, remove the front rack; then remove
the front cover and fender assembly (see Section
8).
3. Remove the upper and lower coolant hoses.
4. Remove the cap screws and nuts securing the radiator
to the frame.
5. Disconnect the fan wiring from the main wiring
harness; then remove the radiator/fan assembly
and account for the grommets and collars.
6. Remove the fan/fan shroud assembly from the
radiator.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Flush the radiator with water to remove any contaminants.
2. Inspect the radiator for leaks and damage.
3. Inspect all hoses for cracks and deterioration.
4. Inspect all fasteners and grommets for damage or
wear.
INSTALLING
1. Position the fan/fan shroud assembly on the radiator;
then secure with existing hardware.
2. Place the radiator with grommets and collars into
position on the frame; then install the cap screws
and nuts. Tighten securely.
3. Install the upper and lower coolant hoses; then
secure with hose clamps.
4. On the Utility, install the front cover and fender
assembly; then install the front rack (see Section
8).
5. Fill the cooling system with the recommended
amount of antifreeze. Check for leakage.
6. Connect the fan wiring to the main wiring harness.
7. Start the engine and run for 3-5 minutes; then
check coolant level in the radiator and in the coolant...
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DESCRIPTION:
==========
COVERS ALL MODELS & ALL REPAIRS A-Z
THIS IS NOT SOME GENERIC REPAIR INFORMATION. IT IS A VEHICLE SPECIFIC SERVICE MANUAL! THIS HIGHLY DETAILED SERVICE REPAIR MANUAL CONTAINS EVERYTHING YOU WILL EVER NEED TO SERVICE, REPAIR, RESTORE, MAINTAIN, REFURBISH OR EVEN REBUILD YOUR VEHICLE.
COMPLETE & EASY TO USE STEP-BY-STEP INSTRUCTIONS, ILLUSTRATIONS, DIAGRAMS, SPECIFICATIONS & WIRING SCHEMATICS WILL HELP ASSIST YOU TO PERFORM RIGHT FROM VERY SIMPLE REPAIRS TO COMPLEX ONES !!.
CLEAR PICTURES AND ZOOMABLE ILLUSTRATIONS HELP YOU PERFORM YOUR SERVICE REPAIR WITH UTMOST EASE! NO TECHNICAL EXPERTISE REQUIRED. YOU SEE IT AND YOU DO IT (DO-IT-YOURSELF MANUAL)
THIS IS THE SAME MANUAL THAT TECHNICIANS AND MECHANICS IN DEALERSHIPS & ELSEWHERE USE TO SERVICE & REPAIR YOUR VEHICLE! YOU CAN REFER THIS MANUAL RIGHT FROM YOUR PC/LAPTOP OR ONLY PRINT OFF THE PAGES THAT YOU REQUIRE FOR THE MOMENT.
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RELATED KEYWORDS:
=============
Arctic Cat 2010 300 DVX 300 Utility Service Manual ARCTIC CAT ATV 2010 300 Utility / DVX 300 Service Repair Manual ARCTIC CAT 2010 DVX 300, 2010 ARCTIC CAT 300 UTILITY, SERVICE MANUAL,
BATTERY ASSEMBLY CAM CHAIN ASSEMBLY CASE/BELT COOLING ASSEMBLY
CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY COOLING ASSEMBLY CRANK BALANCER ASSEMBLY
REPAIR MANUAL, ARCTIC CAT 300 UTILITY ATV, ARCTIC CAT DVX 300 ATV, PROBLEMS, FACTORY SERVICE, TROUBLESHOOTING, MAINTENANCE, FIX IT, REPLACE, SPARE PARTS, ARCTIC CAT DVX 300 REPAIR, ARCTIC CAT 300 UTILITY REPAIR,MAGNETO ASSEMBLY
OIL FILTER/PUMP ASSEMBLY
PASSENGER SEAT AND BACKREST ASSEMBLY
REAR DRIVE GEARCASE ASSEMBLY
REAR RACK_ BODY PANEL_ AND FOOTWELL ASSEMBLIES REAR SUSPENSION ASSEMBLY SEAT ASSEMBLY SECONDARY DRIVE ASSEMBLY SECONDARY DRIVE ASSEMBLY SECONDARY TRANSMISSION ASSEMBLY SECONDARY TRANSMISSION ASSEMBLY SHIFT LEVER ASSEMBLY STARTER CLUTCH ASSEMBLY STARTER MOTOR
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PLEASE NOTE:
=========
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http://pecno1.tradebit.com/files.php/1003 (for massive collection of service manuals.)
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